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Ence’s industrial production system is based on research, development and innovation activities.

Research activities in the field of pulp production are focused on the continuous improvement of manufacturing processes and, as a result, in the products offered and our continuous adaptation to market needs.

Collaborative projects with customers in the paper industry are particularly valuable for adapting Ence’s product to the market’s actual needs, addressing the specific requirements of the multiple applications of the pulp produced by the company.

More specifically, in the area of ​​transformation and production, the efforts made in R&D&I focus on improving specific yield, by introducing and implementing energy efficiency innovations and reducing wood consumption during brewing (by adapting new continuous-brewing systems).

Ence also researches and innovates in the technological improvements of ECF and TCF Ecological pulps, with a view to improving paper performance, increasing quality and reducing the use of chemical products.

All of Ence’s production centres have a specialized Research, Development and Innovation unit, dedicated to improving industrial processes and the development of pulp features suited to the needs of our customers.

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Featured Projects

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Bitúmina

Geographic scope
Autonomous Community of Galicia.

Project duration
January 2023 – December 2025.

Total budget
488.379,00€

Co-financing from the European Union through FEDER (Fondo Europeo de Desarrollo Regional) funds
415.122,15€ (parcialmente reembolsable con intereses)

UE Funding (partially repayable with interest)
161.775,76 €

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“Feel Europe”

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Project objectives

The purpose of the BITÚMINA project is to research and develop cold and warm bituminous mixtures with improved mechanical and rheological properties, and with a significant reduction in the carbon footprint, through the use of bio-bitumens and bituminous emulsions based on modified Kraft lignin (chemically modified or blended with oils), and also incorporating material from recycled asphalt pavement (RAP) to replace natural aggregate.

Specific Objectives

Regarding bitumens and emulsions with bio-bitumen based on Kraft lignin

  • Adjustment and optimization of the conditioning and percentage of modified Kraft lignin (chemically modified or treated with oils) that can be added to conventional bitumen.
  • Obtaining a bio-bitumen containing at least 10% modified lignin (chemically modified or with oil additives).
  • Determination of the optimal formulation(s) for emulsions

Technical and environmental validation of the optimal bituminous mixture(s) developed through a proof-of-concept test

Environmental Objectives

  • Production of cold and warm-mix asphalt with a lower carbon footprint
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Results

Ence has established a theoretical and technical foundation for extracting and modifying lignin.

Five chemical routes and three mechanical routes have been validated, and their optimization and purification have been achieved.

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Bio-bitumens and stable emulsions using Kraft lignin have been developed that match or exceed the performance of conventional bitumens. These formulations are suitable for civil engineering applications.

The process is technically and industrially viable, with scaling potential based on mature technology. Furthermore, the solution is environmentally sustainable and contributes to decarbonization and the circular economy.

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On May 19, the project’s Milestone 2 verification meeting took place, a key event to assess the progress made and share results among all participants.


During the visit, teams from Ence, Misturas, CDTI, and the subcontracted centers CETIM and the University of Santiago de Compostela were able to tour the section built with the material developed as part of the project, verifying the progress of this innovative solution on-site.

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Valeria

Sustainable, renewable and efficient food packaging of the future based on biomaterials.

Consortium:

  • Ence
  • Cromogenia Units
  • Moldes Centrovía
  • Eversia
  • Embotits Salgot

VALERIA is funded by Centro para el Desarrollo Tecnológico y la Innovación (CDTI).

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Partners

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Lignospread

From 2015 to 2018 Ence developed Lignospread Project, which aims to increase the value of the lignin present in the black liquors of the paper industry, to transform them into new competitive and environmentally sustainable products.

With this investment in R&D, we seek the alignment of our production centre towards the concept of integral bio-refinery.

 

 

New sustainable flocculants for water treatment.

New more sustainable detergents and surface cleaners.

Asset

Sustainable polyurethane foams for fillings for the automotive sector.

Asset 10

Insulating panels for the construction sector.

Stabilizers for forest soils.

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Novacell

INVESTMENT

5,5 million euros direct and indirect

JOB CREATION

91 highly specialized work positions

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